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  MODEL NO.: CPALFRS
  AUTOMATIC LIQUID VIAL FILLING & RUBBER STOPPERING MACHINE
 
  TECHNICAL SPECIFICATION
 

MODEL NO.

CPALFRS-2-1

CPALFRS-4-1

CPALFRS-6-1

Direction

Left To Right.

Left To Right.

Left To Right.

Production Rate

10 ml  Vial 60 Vials / Min

10 ml  Vial 100 Vials / Min

10 ml  Vial 150 Vials / Min

Fill Capacity

Suitable for 2 ml- 50 ml Vial (with help of change parts)

Suitable for 2 ml- 50 ml Vial (with help of change parts)

Suitable for 2 ml- 50 ml Vial (with help of change parts)

No. of Syringes

Two

Four

Six

Accuracy

±1%

±1%

±1%

Electrical Supply

1.00 HP For Main Drive.

0.50 HP For Un -scrambler.

0.50 HP for Conveyor.

1.00 HP For Main Drive.

0.50 HP For Un-scrambler.

0.50 HP For Scrambler.

0.50 HP for Conveyor.

1.50 HP For Main Drive.

0.50 HP For Un-scrambler.

0.50 HP For Scrambler.

0.50 HP for Conveyor.

Power Requirement

440 Volts, 3 Phase (4 wire System) 50 Hz.

440 Volts, 3 Phase (4 wire System) 50 Hz.

440 Volts, 3 Phase (4 wire System) 50 Hz.

Vial Diameter

16 MM To 50 MM MAX.

16 MM To 50 MM MAX.

16 MM To 50 MM MAX.

Height

75 MM MAXIMUM.

75 MM MAXIMUM.

75 MM MAXIMUM.

Rubber Stopper

20 &13 MM DIAMETER. (with help of change parts)

20 &13 MM DIAMETER. (with help of change parts)

20 &13 MM DIAMETER. (with help of change parts)

   
  OPERATION:
  CPLFRS Automatic Vial Filling with Rubber Stoppering Machine is a compact model used for filling and rubber Stoppering of Injectable liquid into vials. 
   
  The incoming dry vial (sterilized) are fed through the Un-scrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below Filling unit.
   
  The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial, No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by star wheel for filling operation and starts filling when it starts to move up and after completion of filling operation, star wheel delivers four/six vials together on conveyor for rubber Stoppering operation.
   
  Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The sterilized/autoclaved rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.
   
     
4809/1, Phase 4, GIDC,
Nr. Water Tank Vatva, Ahmedabad-382445, Gujarat (India).
Telephone : +91-079-40083029 / 9725038237
E-mail :sales@chitramechtech.com, contact@chitramechtech.com