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MODEL NO.: CPPFS |
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PRE FILLED SYRINGE FILLING AND STOPPERING MACHINE |
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Monoblock pre Filled Syringe filling and Stoppering machine Model - CPPFS is very compact and elegant PLC based GMP model for automatic filling and Stoppering operation of pre filled syringe.
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OPERATION: |
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Operator has to keep a nest (tray) of 100 pre filled syringes over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes.
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Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plugs tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and Stoppering chamber. Now he can start the machine. |
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Automatic Filling cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation.
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PROGRAM CYCLE FOR EVACUATION AND STOPPERING |
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Cycle |
Operation |
1 |
Vacuum evacuation in
the chamber |
2 |
Nitrogen Flushing. |
3 |
Vacuum Evacuation
repeats. |
4 |
Nitrogen flushing
repeats. |
5 |
Vacuum creation with
hold. |
6 |
Plunging of stopper
inside the pre-filled syringes |
7 |
Nitrogen purging
cycle with Vacuum break. |
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SALIENT FEATURES: |
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Model : PFS - 05 is
a compact, elegant and matt - finished encompassed with stainless
steel (SS-304) |
Perfect
synchronization of PLC based cycle, filling stroke and Syringes to
fill volume for 1ml to 5ml |
Compact and
feather-touch MMI control panel for easy control of the machine
operation |
The machine is
equipped with easily adjustable leveling legs so foundation is not
required. |
Nitrogen filter is
provided pre-filter 0.5u. and final filter is 0.2u. air ex. Is 0.2u. |
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UTILITIES |
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Sterile air and
nitrogen |
Important Requirements |
1 |
Vacuum pump is to be
installed outside the sterile area. |
2 |
Silicon tubes are
under the scope of customer |
3 |
Water line is
required for cooling of vacuum pump chambers |
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PERFECT SYNCHRONIZATION OF PLC |
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Model No |
CPPFS 5 |
Output |
3000 Syringe/hr. |
Filling ht. |
775 - 825mm adjustable |
Electrical rating |
4.1. 230v. 50 Hz. 4.2. 2
HP, 3 Phase, 440V. 50Hz |
Overall dimensions |
1200mm (L) x 750mm (W) x
1200mm (H) |
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